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How inTEST Products are
Used by the Semiconductor Industry
inTEST
helps semiconductor manufacturers test their products more efficiently, and
thus reduce their manufacturing cost.
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You’ve probably noticed that tiny integrated circuits (ICs)
are everywhere today,making possible an ever-growing multitude of useful
electronic devices. You’ll find them in everything from computers to cell
phones, automobiles to airplanes. The semiconductor industry manufactures
these ICs.
By means of the industry’s extraordinarily precise manufacturing
techniques,these tiny, multi-layered ICs are “printed” onto circular wafers
made of a semiconductor material, often silicon. For manufacturing
efficiency, each semiconductor wafer is “printed” with a very large number
of ICs. In fact, the number of ICs on the wafer has continually increased
as technological advances have shrunk the size of the individual ICs. Today
some silicon wafers carry thousands of ICs.
And each one has to be tested.
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Efficient Testing Boosts Profitability.
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Any break or other malfunction in an IC’s microscopically
small printed circuitry will render it useless. Semiconductor manufacturers
want to make sure that any bad ICs are identified by testing and removed
before further manufacturing dollars are invested in them.
Automatic Test Equipment (ATE) manufacturers have created extremely
advanced testers to test the ICs, both while they are still part of the
round silicon wafer and also later in the manufacturing process.
Each IC is individually tested by sending electrical signals from the
tester into theIC’s circuitry. A returning signal leaves the IC and goes
back to the tester for evaluation. Bad ICs are identified in this way and
are discarded, so no further manufacturing effort – or cost – is invested
in them.
As complex and sophisticated as these testers are, they are often quite
heavy,weighing as much as three thousand pounds. But despite their size,
they must be maneuvered into position with great precision to test the ICs.
And to keep the manufacturing process efficient, this precise maneuvering
must be done very quickly.
That’s where inTEST’s equipment comes in.
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inTEST Products Reduce the Cost of Testing.
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Test head manipulator.
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Wafer test interface.
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Docking equipment.
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Thermal test system.
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inTEST manipulators hold the heavy tester and allow the test
floor personnel to move it into and out of the test position quickly and
safely. This increases the speed and efficiency of the testing process.
inTEST docking equipment speeds up this process, too,
guiding the tester into its final test position quickly and holding it in
position securely and accurately as it tests the ICs.
Any given tester model is designed to test a wide variety of different ICs.
Because each type of IC has different circuit configurations, an adapter is
needed between the “generic” tester and the particular kind of IC being
tested. inTEST interfaces are used to do this. They electronically
customize the interface, providing an electronic bridge between the tester
and the specific type of IC being tested.
inTEST interfaces are well known for the extraordinary fidelity with which
they pass signals between the IC under test and the tester. This high
fidelity is very important to the profitability of semiconductor
manufacturers because it helps ensure that only bad ICs are discarded.
Many ICs face challenging environmental conditions when they go into
service. One of the greatest of these challenges is the stress posed by
heat and cold. Semiconductor manufacturers, as well as electronics
manufacturers and users in a wide variety of other industries, need to
thermally test their ICs to ensure that they won’t fail under extreme
temperature conditions in actual use.
inTEST’s thermal test products (designed, manufactured, and
marketed by our Temptronic operating segment) are used to quickly bring
electronic circuits to the temperature needed for testing. Instead of
requiring the electronics to be brought to an immobile central oven for
heating or cooling, many Temptronic products are mobile; they bring the
temperature to the electronics, making many kinds of temperature testing
far more convenient and cost efficient.
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inTEST Corporation 804 East Gate Drive, Suite 200, Mount Laurel, NJ
08054 856-505-8800
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